The hinges are
fabricated out of either 304 Stainless Steel with a electro-polished finish
or unfinished carbon steel. In both cases all
the hardware is SS and the bushings are permanently lubricated for a
long life. They are designed to install the same way as the stock
hinges.
These hinges
do not utilize any springs or struts. Springs and struts are
always applying pressure to the hood with most of the pressure being
applied when the hood is in the closed position. This causes
accelerated wear and tear as well as premature hinge failure.
They also applies undue stress to the hood when the hood is in the
closed position, which is most of the time.
With this
hinge design, the hood is held in place by a spring loaded clutch
assembly. Tension is adjustable for use with either steel, FRP
or composite hoods. This hinge system does not apply any
pressure to the hood or hinge when the hood is closed. Tension
can be adjusted to hold the hood up in many different positions from
partially open to full up. In the full up position the hood
will stand almost vertical.
Hinge assembly
The hinges are
supplied as a kit. Below is an exploded view of the PASSENGER
side hinge. The drivers side hinge is a mirror image of the
one shown. There are only three parts that are passenger or
divers side specific. These are the formed hood mounting
brackets, the offset control arm and the geared mounting arm with
the pressed bushing.
Assembling the
hinges is a simple and straightforward process.
Use the below
layout as a guide and organize all the passenger side and the
drivers side parts into two groups before assembly.

NOTE: We
have included 10 small stainless steel washers that are not shown on
the assembly drawing. These washers need to be installed on
the "A" and "B" shoulder bolts before assembly.
NOTE: We
have included 8 conical washers (item "F") in your kit. For
steel hoods we recommend that 2 STACKED PARALLEL washers be used (2
per shoulder bolt). For FRP hoods we recommend that 2 STACKED
INVERTED washers be used (2 per shoulder bolt). See
illustration below

Bolt the assembly together finger tight and
check the range of operation.
NOTE: Shoulder bolts "A" (3 per hinge)
need a torque setting of approx 15 foot lbs (good and snug) and
retained in place with a drop of lock-tight (not included).
Add the drop of lock-tight to the threads of the shoulder bolt
before installing the lock nuts (item "M"). Tighten the lock
nuts down and your done.
NOTE: Shoulder bolts "B" (2 per hinge)
should be left finger tight until after the hood is installed and
these items do not require lock-tight. These bolts control the
amount of tension applied to the hinges.
Getting ready to
install
The initial
prep is easy, just remove the original hood and hinges. Clean and
detail the area if necessary. We recommend that you run a tap
through the 6 hinge mounting holes on the aprons (three each side)
and also the 4 hood mounting holes, just to make sure that the
threads are clean and free of burrs and other debris.
After chasing
the holes, coat the inside of into all 6 hinge mounting holes found
on the apron and the four hood mounting holes with anti-seize (not
included). This
will keep the stainless steel hardware from galling.
Initial fit-up
Install the
hinges starting with the 4 lowest screws (do not install the two
upper screws at this time). Use the four ¾” diameter spacers and
four of the longest Allen head screws and washers. For the initial
setup you should mount the hinge with the Allen screws set at the
middle of the adjustment slots.
NOTE: We
have included a set of plastic washers to be used during
installation and hinge adjustment. These washers are to be
inserted between the washers and the hinge mounting plate.
These washers are to be removed after you have made the final hinge
adjustments.
Shimming the hinges
for proper fit
After you have
the lower four bolts in place, open the hinge to its full open
position. There hinges are built to a very close tolerance so there
is no side to side play. To prepare for the hood installation, you
need to align the hood bolt holes by shimming the upper mounting
hole.
The first step
is to install the upper Allen screws using a large diameter washer
and large diameter spacer. Do not install any shims at this point.
With the hinges
fully open, measure the distance between the upper mounting holes
(from left to right, hinge to hinge). Repeat for the lower mounting
holes. If the dimensions are the same, you are finished with this
step. If the distance between the upper holes is greater than the
distance between the lower holes you will need to add some shims.
We have
included 6 washers that you can use for shims. When installing the
shims, install one shim per side (between the hinge and the
spacer). Re-measure and add additional shims as necessary.
Fitting the hood
NOTE: Make
sure that you have all the rubber hood bumpers installed (2 on each
fender and the two adjustable stops at the core support).
Also, the gasket at the cowl.
After making
sure that the distance between the hood mounting bolts are the same,
you can now install the hood.
Before mounting
the hood, install the two gas springs. Remove the pin locks (two on
each spring). Snap the springs into place. The spring should be
positioned on the hinge with the air chamber closest to the hood and
the stainless rod closest to the fender apron. Re-install the pin
locks.
Bolt the hood
to the hinge using the four short Allen screws and washers. For the
initial fit up, locate the hood full up, as far away from the cowl
as possible.
Hood adjustment
With the hood
bolted in place, slowly lower the hood. Check for clearance on all
three sides. At this point the hood should be centered in the
opening between the fenders and should also be FAR away from the
cowl
Loosen the hood
attachment screws and slowly start moving the hood back toward the
cowl. Proper adjustment will be reached when the front of the hood
lines up with the headlight extensions. Always check for hood to
cowl clearance as you move the hood into place.
At this point
you can check the hood to fender alignment. If the hood is too high
or to low, loosen the bolts on the hinge and move the entire hinge
up or down equally on that side. Repeat on the other side until the
top of the hood is flush with the top of the fenders.
Fine tuning
adjustments
If you have a
hood to cowl clearance issue, you may have the hinges racked
backwards. Loosen the upper and front lower mounting screws (leave
the rear tight). Lower the front of the hinge, retighten the bolts
and check hood clearance. Repeat as necessary.
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